Digital textile printing seems to be fast becoming an exciting market opportunity in the textile supply sectors because of the anticipated double-digit growth during the period 2016 to 2021. Currently, growth seems to continue at a pretty attractive pace for large companies and investors too. We have witnessed the extremely important acquisition and merger activity over the last two years with the conglomerates from the USA and Japan coming up with groups of companies. There have been instances of old family businesses in the textile printing sector being purchased and then incorporated into these bigger businesses combining machines and expertise.
The greatest growth and acceleration of digital printing in the textile industry would be in clothing that is said to have the key sub-segments of haute couture, sportswear, and fashion. Household textiles have been forecasted to grow at the very next fastest rate. Signage and displays are said to be growing comparatively slowly but of course, would be maintaining double-digit annual growth. While digital printing presently is expanding and is forecasted to expand even more with the shift from mass-production to ultimately mass-customization of all kinds of printed items.
Digital textile printing provides innovative possibilities for printing in comparison to the conventional screen-printing. As such, the digital printing is effectively enabling a switch over from printing in large-scale production units to the relatively smaller cottage industries concentrating on precise specialty printing applications. There are many competent commercial printers Mumbai who are known to provide expert services.
Digital Printing: Going Strong
Digital fabric printing actually has multiple advantages in comparison to screen printing as digital printers are far more flexible for using. There are many more reasons why digital textile printing is so much in demand today. Here are some of the reasons:
Short Run Printing Benefit: Digital textile printing effectively produces designs and patterns at run lengths that are as low as only a yard of fabric needing no screen changes.
Lower Power and Water Consumption: Digital textile printing effectively cuts down a substantial amount of consumption of electrical energy and water that is needed for preparation of rotary screen, printing, as well as, cleanup. You could achieve even greater power and water savings thanks to sublimation/ disperse and pigment digital textile ink that would only be requiring an effective heat-fixation step meant for post treatment.
Definitely Less Chemical Waste: Digital textile printing involves substantially less ink usage and less waste as compared to screen printing. If you consider the extra chemical waste generated from screen production, digital printing actually offers a definite greener advantage as far as the printing process goes.
Large Repeat Sizes: Digital textile printers are able to print large designs, for instance, cartoon characters could be printed on blankets and sheets. Large designs are printed using digital printing technology on roll fabric minus the typical rotary screen-printing constraint involving pattern repeat size.
Smaller Production Space: Digital printing does not involve preparing and storing customer screens anymore for future requirement or use. Hence, the production footprint associated with digital printing is just a fraction of rotary screen print facility’s size.
Require Less Printed Inventory: Digital textile printing allows the choice for printing designs at will. This implies that manufacturers who have a fully-integrated digital printing system could be keeping a stock of the unprinted textiles aside for printing as and when required. This certainly is helpful in eliminating the necessity of maintaining a pre-printed inventory of fabrics which would or would not be used.
Wide Spectrum of Creative Design Options for Printing: Digital printing offers varied options for printing continuous/ photographic tone images, or spot color pattern or a blend of both. This is effective in expanding the creative printing choices for interior and fashion designers.
Low Capital Investment: It would require definitely low capital investment for setting up any digital textile printing shop, particularly, when compared to the rotary screen-printing. You could start small and keep expanding as the business grows.
Simply because digital printers are able to print small runs usually without involving any wastage or overuse of ink, companies could consider prototyping designs before deciding to print a full run. Because of this, digital printing technology could prove to be more cost-effective for many printers. Moreover, digital printers empower companies to go on customizing their designs and applying images from a computer directly to the fabric. This method upholds the use of eco-solvent inks. Simply by using prototyping for minimizing wastage materials, these companies are also able to minimize the environmental impact of the printing process on fabric effectively through the digital printing process.